Roll Bars and Weight Transfer
Posted: Wed Feb 01, 2012 1:49 pm
I am going to post some of a short report I had to recently write on weight transfer and the effect of fitting an ARB to a car. If you have any questions what so ever ask away.
Matlab Script Writing and Vehicle Simulation
For the purpose of dynamic analysis during cornering of the 2004 FSAE Brookes Formula Student car, Matlab will be used to simulate the impact of cornering a 1.41g corner on the contact patch load of the individual tyres and the overall vehicle roll. An important aspect of the analysis is that the car is a rear biased car with a front/rear weight distribution of 46/54. This will be seen to have an important effect on the analysis of the car and will be discussed below.
Following writing a Matlab script the results obtained are shown in figure 1.
Fig.1:
Standard Set-Up
Front ARB Stiffness (N/mm) 0 Rear ARB Stiffness (N/mm) 0
Wheel Reactions
Front Inner (N) 71.87 Front Outer (N) 1371.70
Rear Inner (N) 200.92 Rear Outer (N) 1493.70
Maximum Roll Angle (deg.) 1.4985
Wheel reactions and their impact on tyre performance
The vertical weight of the car pushing down on the tyres determines the maximum lateral (cornering) force achievable by the tyres, defined by the following equation:
Fy=Fz×μ
Where Fy is the lateral force created by the tyres, Fz is the vertical weight of the car, and µ is the tyre’s co-efficient of friction. Hence the cornering capability of the vehicle increases with increased co-efficient of friction (this is why “sticky” high friction tyres give greater performance), and also with increased vertical load (why heavy vehicles do not tend to loose traction). However the relationship between vehicle load and cornering force is not truly linear and if we double the vertical force on the tyres we do not gain double the cornering force (see figure 2).
Fig.2:
The reason why the relationship is not linear is due to the degradation in tyre friction co-efficient with increasing vertical load (figure 3). It becomes apparent then that designing a car with a high vertical load (with the aim of increasing lateral force) is not optimal since as the vertical load is increased the maximum lateral force will decrease due a drop in friction co-efficient. This effect also has important repercussions during weight transfer since, as the outer wheels becomes more highly loaded, their friction co-efficient will decrease, leading to lower cornering capability. Hence it becomes obvious that the most important factor in creating a high cornering capability vehicle is to maximise the cornering force generated by the tyres by keeping the load on the tyres as stable as possible, i.e. minimising weight transfer (1).
Fig.3:
Weight Transfer and the Effect of an Anti-Roll Bar
Weight transfer is an inevitable effect of turning a corner and can never be completely removed. However there are methods of reducing the negative effects of weight transfer, or rather using the fact of weight transfer to remedy other handling issues. A vehicle that tends to either understeer or oversteer (due to a forward or rearward centre of gravity respectively) can be remedied to some degree by the introduction of an anti-roll bar (ARB) to the chassis. A vehicle with a centre of gravity either for or aft of the geometric centre of the vehicle will exhibit increased weight transfer on the axle with the most weight situated upon it e.g. on a heavily rear weight biased car the majority of weight transfer will occur at the rear, this will make the vehicle tend to oversteer in a corner, and the opposite is true for a front weight biased car. To remedy this issue, it is possible to increase the amount of weight transfer at the other end of the vehicle through the introduction of an ARB at the opposite end of the chassis, thereby decreasing weight transfer of the vehicle on the previously more heavily loaded axle during cornering and increasing the overall lateral force generated by the tyres.
For example in a vehicle that is heavily front biased (most front-engine front-wheel drive cars) the introduction of an ARB to the rear axle will increase the proportion of overall vehicle weight transfer that occurs at the rear due to a stiffer chassis, hence it will minimise the transferred load at the front axle and increase it at the rear. This acts to keep a more stable amount of load on both inner and outer tyres thereby maximising the tyre co-efficient of friction (from figure 3) and cornering capability.
Evidence of this Affect shown in Matlab
Using the Matlab script created for this report it was possible to analyse the effects of changing the weight transfer distribution at the front and rear axle, by adding an ARB, and the results have been displayed in figure 4.
Fig.4:
Standard Set-Up
Front ARB Strength (N/mm) 0 Rear ARB Strength (N/mm) 0
Wheel Reactions
Front Inner (N) 71.87 Front Outer (N) 1371.7
Rear Inner (N) 200.92 Rear Outer (N) 1493.7
% Weight Transfer at Front 50.14% % Weight Transfer at Rear 49.86%
Maximum Roll Angle (deg.) 1.499
Front ARB Set-Up
Front ARB Strength (N/mm) 5 Rear ARB Strength (N/mm) 0
Wheel Reactions
Front Inner (N) 38.98 Front Outer (N) 1404.6
Rear Inner (N) 236.08 Rear Outer (N) 1458.5
% Weight Transfer at Front 52.77% % Weight Transfer at Rear 47.23%
Maximum Roll Angle (deg.) 1.359
Rear ARB Set-Up
Front ARB Strength (N/mm) 0 Rear ARB Strength (N/mm) 5
Wheel Reactions
Front Inner (N) 110.13 Front Outer (N) 1333.4
Rear Inner (N) 161.91 Rear Outer (N) 1532.7
% Weight Transfer at Front 47.16% % Weight Transfer at Rear 52.84%
Maximum Roll Angle (deg.) 1.369
It can be seen that adding an ARB to the suspension affects the vertical load on each tyre and therefore the cornering performance of the vehicle as a whole. The results show that adding a small front ARB creates more weight transfer at the front axle (for the reasons described above) hence less of the overall weight transfer will occur at the rear; leading to more balanced contact loads on the rear tyres (at the expense of the front). However in a car with a rear biased weight distribution that has an inherent tendency to oversteer this could go some way to remedying this situation and providing a more neutral steering car. In the case where a rear ARB was added, the rear suspension is stiffer and so suffers from increased weight transfer; this would increase the vehicles tendency to oversteer further and is inadvisable. Thus we can conclude that the addition of a small anti roll bar to the front of the vehicle may remove some of the vehicles tendency to oversteer and provide us with a more neutral steering vehicle; however, since more weight transfer will occur at the front it will be important to confirm that the front tyres are not already near their limit and can handle the increased weight transfer that will occur on them. It is important to note that there are many interrelated factors at play in vehicle suspension and the supposed remedying of one problem can lead to others, this highlights the benefits of simulation through programs such as Matlab where changes to a vehicle can be tested before they are fitted to a vehicle.
Matlab Script Writing and Vehicle Simulation
For the purpose of dynamic analysis during cornering of the 2004 FSAE Brookes Formula Student car, Matlab will be used to simulate the impact of cornering a 1.41g corner on the contact patch load of the individual tyres and the overall vehicle roll. An important aspect of the analysis is that the car is a rear biased car with a front/rear weight distribution of 46/54. This will be seen to have an important effect on the analysis of the car and will be discussed below.
Following writing a Matlab script the results obtained are shown in figure 1.
Fig.1:
Standard Set-Up
Front ARB Stiffness (N/mm) 0 Rear ARB Stiffness (N/mm) 0
Wheel Reactions
Front Inner (N) 71.87 Front Outer (N) 1371.70
Rear Inner (N) 200.92 Rear Outer (N) 1493.70
Maximum Roll Angle (deg.) 1.4985
Wheel reactions and their impact on tyre performance
The vertical weight of the car pushing down on the tyres determines the maximum lateral (cornering) force achievable by the tyres, defined by the following equation:
Fy=Fz×μ
Where Fy is the lateral force created by the tyres, Fz is the vertical weight of the car, and µ is the tyre’s co-efficient of friction. Hence the cornering capability of the vehicle increases with increased co-efficient of friction (this is why “sticky” high friction tyres give greater performance), and also with increased vertical load (why heavy vehicles do not tend to loose traction). However the relationship between vehicle load and cornering force is not truly linear and if we double the vertical force on the tyres we do not gain double the cornering force (see figure 2).
Fig.2:
The reason why the relationship is not linear is due to the degradation in tyre friction co-efficient with increasing vertical load (figure 3). It becomes apparent then that designing a car with a high vertical load (with the aim of increasing lateral force) is not optimal since as the vertical load is increased the maximum lateral force will decrease due a drop in friction co-efficient. This effect also has important repercussions during weight transfer since, as the outer wheels becomes more highly loaded, their friction co-efficient will decrease, leading to lower cornering capability. Hence it becomes obvious that the most important factor in creating a high cornering capability vehicle is to maximise the cornering force generated by the tyres by keeping the load on the tyres as stable as possible, i.e. minimising weight transfer (1).
Fig.3:
Weight Transfer and the Effect of an Anti-Roll Bar
Weight transfer is an inevitable effect of turning a corner and can never be completely removed. However there are methods of reducing the negative effects of weight transfer, or rather using the fact of weight transfer to remedy other handling issues. A vehicle that tends to either understeer or oversteer (due to a forward or rearward centre of gravity respectively) can be remedied to some degree by the introduction of an anti-roll bar (ARB) to the chassis. A vehicle with a centre of gravity either for or aft of the geometric centre of the vehicle will exhibit increased weight transfer on the axle with the most weight situated upon it e.g. on a heavily rear weight biased car the majority of weight transfer will occur at the rear, this will make the vehicle tend to oversteer in a corner, and the opposite is true for a front weight biased car. To remedy this issue, it is possible to increase the amount of weight transfer at the other end of the vehicle through the introduction of an ARB at the opposite end of the chassis, thereby decreasing weight transfer of the vehicle on the previously more heavily loaded axle during cornering and increasing the overall lateral force generated by the tyres.
For example in a vehicle that is heavily front biased (most front-engine front-wheel drive cars) the introduction of an ARB to the rear axle will increase the proportion of overall vehicle weight transfer that occurs at the rear due to a stiffer chassis, hence it will minimise the transferred load at the front axle and increase it at the rear. This acts to keep a more stable amount of load on both inner and outer tyres thereby maximising the tyre co-efficient of friction (from figure 3) and cornering capability.
Evidence of this Affect shown in Matlab
Using the Matlab script created for this report it was possible to analyse the effects of changing the weight transfer distribution at the front and rear axle, by adding an ARB, and the results have been displayed in figure 4.
Fig.4:
Standard Set-Up
Front ARB Strength (N/mm) 0 Rear ARB Strength (N/mm) 0
Wheel Reactions
Front Inner (N) 71.87 Front Outer (N) 1371.7
Rear Inner (N) 200.92 Rear Outer (N) 1493.7
% Weight Transfer at Front 50.14% % Weight Transfer at Rear 49.86%
Maximum Roll Angle (deg.) 1.499
Front ARB Set-Up
Front ARB Strength (N/mm) 5 Rear ARB Strength (N/mm) 0
Wheel Reactions
Front Inner (N) 38.98 Front Outer (N) 1404.6
Rear Inner (N) 236.08 Rear Outer (N) 1458.5
% Weight Transfer at Front 52.77% % Weight Transfer at Rear 47.23%
Maximum Roll Angle (deg.) 1.359
Rear ARB Set-Up
Front ARB Strength (N/mm) 0 Rear ARB Strength (N/mm) 5
Wheel Reactions
Front Inner (N) 110.13 Front Outer (N) 1333.4
Rear Inner (N) 161.91 Rear Outer (N) 1532.7
% Weight Transfer at Front 47.16% % Weight Transfer at Rear 52.84%
Maximum Roll Angle (deg.) 1.369
It can be seen that adding an ARB to the suspension affects the vertical load on each tyre and therefore the cornering performance of the vehicle as a whole. The results show that adding a small front ARB creates more weight transfer at the front axle (for the reasons described above) hence less of the overall weight transfer will occur at the rear; leading to more balanced contact loads on the rear tyres (at the expense of the front). However in a car with a rear biased weight distribution that has an inherent tendency to oversteer this could go some way to remedying this situation and providing a more neutral steering car. In the case where a rear ARB was added, the rear suspension is stiffer and so suffers from increased weight transfer; this would increase the vehicles tendency to oversteer further and is inadvisable. Thus we can conclude that the addition of a small anti roll bar to the front of the vehicle may remove some of the vehicles tendency to oversteer and provide us with a more neutral steering vehicle; however, since more weight transfer will occur at the front it will be important to confirm that the front tyres are not already near their limit and can handle the increased weight transfer that will occur on them. It is important to note that there are many interrelated factors at play in vehicle suspension and the supposed remedying of one problem can lead to others, this highlights the benefits of simulation through programs such as Matlab where changes to a vehicle can be tested before they are fitted to a vehicle.